Welding of sheet metal products according to ISO 3834
Versatile areas of application and state-of-the-art welding techniques: Our heart beats for precise industrial welding. Our welding products are used in a wide range of applications in various sectors, including the electrical engineering industry, renewable energies, information technology, aviation, medical technology, measurement technology and telecommunications. We use a wide variety of welding techniques to meet the highest quality standards and offer customised solutions for your specific requirements. Put your trust in our expertise and state-of-the-art technology for precise and reliable welding results. certificate: DIN EN ISO 3834-3
Welding: What techniques do we offer?
We offer a variety of state-of-the-art welding techniques that meet the highest quality standards and deliver precise, efficient results. The company is an approved specialist welding company in accordance with ISO 3834 with automated welding cells with welding robots. Our automated welding cells are specialized workstations equipped with state-of-the-art welding robots. These robots carry out welding work autonomously, based on pre-programmed instructions and sensor feedback. Various welding processes such as MIG/MAG welding can be used in these welding cells. Advantages: increased productivity – consistent quality – cost efficiency – flexibility Spot and projection welding Spot and projection welding is a widely used resistance welding process in which several metal sheets or welding elements such as nuts, bolts or drawing parts are joined together at specific points by applying pressure and passing an electric current through them. The electrical resistance generates heat, which melts the metal at the contact points and creates a solid connection. Advantages: Speed, efficiency, cost savings, strength and reliability, automatability Challenges: Different material combinations and thicknesses, accessibility, influence of heat on material properties Stud welding Stud welding is an advanced welding technique that enables fast and reliable attachment of studs, pins and other fastening elements to metal workpieces. BVS Systemtechnik can rely on an automated and a conventional system to always fulfil the necessary requirements. This process is mainly used for materials such as steel, stainless steel and aluminium. Advantages: Speed – strong joints – flexibility – minimal pre- and post-processing – can be automated Challenges: Material differences – Surface preparation – Accessibility TIG/MIG/MAG welding process TIG welding (=Tungsten Inert Gas welding) Also known as TIG welding (Tungsten Inert Gas), TIG welding utilises a non-consumable tungsten electrode and an inert shielding gas to protect the weld seam from contamination and oxidation. This process enables maximum precision and quality and is particularly suitable for applications where delicate weld seams are required. MIG welding (= metal inert gas welding) MIG welding, or metal inert gas welding, uses a continuously fed wire as an electrode and an inert gas to cover the weld seam. This process is easy to handle and offers high productivity. It is versatile and is particularly suitable for materials such as aluminium and stainless steel. MAG welding (= metal active gas welding) MAG welding, or metal active gas welding, is similar to MIG welding, but uses active gases and gas mixtures to protect and influence the welding point. This process is particularly cost-efficient and ideal for welding thicker materials and large volumes.
Which machines are available for welding?
There are 3 welding booths available for processing aluminium, steel alloys and stainless steel. Each welding booth is assigned to a material-specific grinding booth. The components can also be processed in our own blasting facility. The blasting system can be used for glass bead blasting or sand blasting. 2 automatic welding cells with welding robots can use modern cold metal technology. The cells are designed to be flexible and can also be used for automated grinding with little effort. This flexibility enables a customised response to fluctuating solution sizes and requirements. TIG/MIG/MAG welding processes are used for processing. A CNC stud welding system with automatic material feed and a manual system for small quantities are available for your order.
Which machine is best for your job?
For large and small quantities, our welding robots are used profitably in the two welding cells of the TruArc Weld 1000. The robots are easy to program and are used flexibly in 1- or 2-station operation. This allows us to process parts up to 2000 mm in length. With the robots, gap-bridging welding is easy to implement, and they stand for precise welding processes with the best results and quality. For manual welding, three welding booths are available for processing aluminum and steel alloys. Each welding booth is assigned to a material-specific grinding booth. Here we carry out TIG/MIG/MAG welding processes. Furthermore, we use a CNC stud welding machine with automatic material feed and process weld studs manually.
